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Precision That Powers Possibility

What sets Orbitol apart?

Here’s how we outperform conventional workshops — in precision, performance, and production intelligence.

 

Features

Orbitol Intelligence

Traditional Workshop

Swiss & 5-Axis Machining

Yes

Limited

Micron-Level Tolerances

±5 Microns

Variable

Sector Expertise

Aerospace, Medical, Defense & more

General Purpose

In-Process Quality Control

Laser & Vision Systems

Manual/Occasional

Digital Operations & Dashboards

Real-Time, Smart Systems

Absent

Strategic Revival via NCLT

Proven Turnaround

Not Applicable

Investment Partner

Sidhvandan Group

No Strategic Support

High-Precision Equipment & Technologies

3-Axis VMC | DMG MORI 635 V ECOLINE

  • Type: 3-Axis Vertical Machining Center
  • Travel Range: Up to 635 x 500 mm
  • Table Load Capacity: 650 kg
  • Tool Magazine: 24 Tools
  • Controller: Siemens
  • Materials: Aluminium, SS, Tool Steel, Titanium, Composites
  • Surface Finish: Ra 5 Microns
  • Tolerance: ±5 Microns
  • Applications: Dies, Moulds, Precision Components
  • Products Used for: Moulds & Mould Bases, Jigs & Fixtures
  • Productivity: Up to 20,000 RPM vs 8,000 RPM (conventional)
  • Uptime: 24 Hours
  • Maintenance: 1 Day/Month
FeatureDMG MORI 635 V ECOLINEConventional VMC
Type3-Axis CNC VMCManual/Basic CNC VMC
Travel Range / Stroke635 x 500 mm500 x 400 mm
Table Load / Bar Capacity650 kg400–500 kg
Tool Magazine / Tooling24 Tools8–12 Tools
Spindle Speed20,000 RPM8,000 RPM
Tolerance±5 Microns±20–30 Microns
Surface FinishRa 5 MicronsRa 15–25 Microns
MaterialsAl, SS, Tool Steel, Titanium, CompositesAl, Mild Steel
Machining CapabilityStandard PrecisionBasic Shapes
ApplicationsMoulds, Dies, FixturesGeneral Components
ProductivityHigh (24x7)Medium
Setup TimeLow (Auto Tool Change)Manual
Maintenance1 Day/MonthFrequent Downtime
Automation/SoftwareSiemens CNCManual / Basic CNC
QCExternal GaugingManual
Precision LevelHighMedium
Estimated Purchase Cost (2025)₹65–70 Lakhs₹20–30 Lakhs

5-Axis VMC | DMG MORI DMU 50

  • Type: True 5-Axis VMC
  • DMU 50 has all the capabilities of DMG MORI 635 V ECOLINE and the following additional capabilities:
    • Undercuts, Compound Angles, Freeform Surfaces
    • One-Setup Machining
    • High-Speed Machining
  • Spindle Speed: Up to 25,000 RPM
  • Industries: Aerospace, Medical, Automotive, Mould & Die
  • Components: Implants, Impellers, Turbine Blades
  • Software: SolidCAM (Israel), Siemens
  • Accuracy: ±5 Microns
  • Automation: Lights-Out Production Capable
  • Applications: Multi-Axis Machining, Complex Profiles
  • Products Used for: Jigs & Fixtures, Turbine Blades & Complex Parts
FeatureDMG MORI DMU 50Conventional 3-Axis + Manual Setups
TypeTrue 5-Axis VMC3-Axis VMC + Manual
Travel Range / Stroke650 x 520 x 475 mm500 x 400 mm
Table Load / Bar Capacity~500 kg400–500 kg
Tool Magazine / Tooling30–60 Tools8–12 Tools
Spindle Speed18,000 RPM8,000 RPM
Tolerance±5 Microns±30–40 Microns
Surface FinishRa 2–5 MicronsRa 15–25 Microns
MaterialsSame + Aerospace AlloysAl, Mild Steel
Machining CapabilityUndercuts, Compound Angles, Freeform SurfacesMultiple Re-setups
ApplicationsAerospace, Medical, Turbine PartsFixtures, Blocks
ProductivityVery High (Lights-Out Capable)Low–Medium
Setup TimeOne SetupMultiple Setups
Maintenance1–2 Days/MonthFrequent Downtime
Automation/SoftwareSiemens + SolidCAMG-code
QCCAM BasedManual
Precision LevelVery HighLow–Medium
Estimated Purchase Cost (2025)₹1.35–1.5 Crores₹30–40 Lakhs

Swiss-Type Lathe | DMG MORI SPRINT 20/8

  • Type: Swiss-Type Sliding Head
  • Bar Diameter: Max 20 mm
  • Stroke Length: 2 Meters
  • Axes: 8
  • Tools: 8
  • Materials: Titanium, Carbide, SS, Brass
  • Accuracy: 5 Micron Tolerance
  • Applications: Watch Components, Medical Screws, Aerospace Pins
  • Products Used for: Orthopedic Implants
FeatureDMG MORI SPRINT 20/8Conventional Lathe
TypeSwiss-Type CNC LatheManual or 2-Axis Lathe
Travel Range / Stroke2 Meters Stroke<1 Meter
Table Load / Bar CapacityUp to Ø20 mm BarUp to Ø25 mm
Tool Magazine / Tooling8 Tools1–2 Tools
Spindle Speed12,000–15,000 RPM~4,000 RPM
Tolerance±5 Microns±25–50 Microns
Surface FinishRa 2–5 MicronsRa 15–30 Microns
MaterialsTitanium, SS, BrassMild Steel
Machining CapabilityContinuous Long PartsLimited Ops
ApplicationsMedical Screws, Watch PinsBushes, Shafts
ProductivityHigh Cycle EfficiencyLow
Setup TimeAutomaticManual
Maintenance1 Day/MonthHigher
Automation/SoftwareCNC with Auto Bar FeederNone
QCAuto Measurement PossibleManual
Precision LevelVery HighLow
Estimated Purchase Cost (2025)₹90 Lakhs–₹1.1 Crores₹8–12 Lakhs

Swiss-Type Lathe | TORNOS SWISS ST 26

  • Diameter Range: Up to 26 mm
  • Effective Length: 2 Meters
  • Axes: 9
  • Tool Positions: 9
  • Cycle Time: < 1 Minute (Orthopedic Screws)
  • Applications: Defense, Ortho, Aeronautics
  • In-Process QC: Laser, Camera, Post-Processing
  • Products Used For: Precision Fasteners
FeatureTORNOS SWISS ST 26Conventional Lathe
TypeSwiss-Type CNC LatheManual or 2-Axis Lathe
Travel Range / Stroke2 Meters1 Meter
Table Load / Bar CapacityØ26 mm BarUp to Ø25 mm
Tool Magazine / Tooling9 Tool Positions1–2 Tools
Spindle Speed12,000–15,000 RPM~4,000 RPM
Tolerance±5 Microns±25–50 Microns
Surface FinishRa 2–3 MicronsRa 15–30 Microns
MaterialsTitanium, SS, AlloysMild Steel
Machining CapabilityComplex Precision PartsLimited Ops
ApplicationsOrtho Screws, Aero PinsShafts, Fasteners
ProductivityVery High (<1 min cycles)Low
Setup TimeAutomaticManual
Maintenance1 Day/MonthHigher
Automation/SoftwareCNC with Laser + VisionNone
QCLaser, Camera, Post-ProcessManual
Precision LevelExtremely HighLow
Estimated Purchase Cost (2025)₹1.4–1.6 Crores₹10–15 Lakhs

Core Production Capabilities

Orbitol delivers a complete ecosystem for rapid prototyping to full-scale production:

  • CNC Machining – 3, 4 & 5 Axis VMCs

  • Swiss-Type Automatic Lathes – Multi-Axis

  • Injection Molding – Medical-Grade Thermoplastics

  • Die Casting – Aluminium & Zinc Alloys

  • EDM – Wire Cut & Spark Erosion

  • Heat Treatment – Vacuum, Gas, Induction

  • Precision Welding – TIG, MIG & Laser

  • ISO-Class Cleanroom Assembly

  • Pre-Production Lab – Rapid Prototyping Facility

Features & Differentiators

  • 5-Axis CNC Machining
     One-setup precision for complex geometries

     

  • Swiss-Type Turning
     High-speed micro-part manufacturing

     

  • ±5 Micron Tolerances
     Assured consistency across batches

     

  • CAD/CAM Integration
     SolidCAM & Siemens for programming agility

     

  • Prototype-to-Batch Flexibility
     Scalable from one-off to high-volume

     

  • Surface Finish Quality
     Ra 5 microns for industry-standard finish

     

  • Reverse Engineering Capabilities
     From legacy part to CAD-to-production

Smart Factory Systems

Intelligence at the Core of Orbitol

  • ERP-Integrated Workflows (Odoo)

  • Barcode & RFID-Enabled Inventory Tracking

  • Live Machine Monitoring Dashboards

  • Real-Time Quality, Throughput & Downtime Reporting

Interested in what we can manufacture for your project?

See Our Capabilities 

Orbitol Intelligence is a next-generation precision engineering company that delivers high-tolerance components to mission-critical industries like aerospace, medical devices, defense, and automotive.

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Phone

+91-9654119435

Email

Info@Orbitol.in

Registered Office

Plot No. 8, Kapil Vihar Pitampura , New Delhi -110034

Factory

1693, Rai Industrial Area, Sonipat, Haryana - 131001

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