- +91-9599083855
- Info@Orbitol.in
Here’s how we outperform conventional workshops — in precision, performance, and production intelligence.
Features | Orbitol Intelligence | Traditional Workshop |
Swiss & 5-Axis Machining | Yes | Limited |
Micron-Level Tolerances | ±5 Microns | Variable |
Sector Expertise | Aerospace, Medical, Defense & more | General Purpose |
In-Process Quality Control | Laser & Vision Systems | Manual/Occasional |
Digital Operations & Dashboards | Real-Time, Smart Systems | Absent |
Strategic Revival via NCLT | Proven Turnaround | Not Applicable |
Investment Partner | Sidhvandan Group | No Strategic Support |
| Feature | DMG MORI 635 V ECOLINE | Conventional VMC |
|---|---|---|
| Type | 3-Axis CNC VMC | Manual/Basic CNC VMC |
| Travel Range / Stroke | 635 x 500 mm | 500 x 400 mm |
| Table Load / Bar Capacity | 650 kg | 400–500 kg |
| Tool Magazine / Tooling | 24 Tools | 8–12 Tools |
| Spindle Speed | 20,000 RPM | 8,000 RPM |
| Tolerance | ±5 Microns | ±20–30 Microns |
| Surface Finish | Ra 5 Microns | Ra 15–25 Microns |
| Materials | Al, SS, Tool Steel, Titanium, Composites | Al, Mild Steel |
| Machining Capability | Standard Precision | Basic Shapes |
| Applications | Moulds, Dies, Fixtures | General Components |
| Productivity | High (24x7) | Medium |
| Setup Time | Low (Auto Tool Change) | Manual |
| Maintenance | 1 Day/Month | Frequent Downtime |
| Automation/Software | Siemens CNC | Manual / Basic CNC |
| QC | External Gauging | Manual |
| Precision Level | High | Medium |
| Estimated Purchase Cost (2025) | Rs 90 Lakh - 1CR Approx | ₹20–30 Lakhs |
| Feature | DMG MORI DMU 50 | Conventional 3-Axis + Manual Setups |
|---|---|---|
| Type | True 5-Axis VMC | 3-Axis VMC + Manual |
| Travel Range / Stroke | 650 x 520 x 475 mm | 500 x 400 mm |
| Table Load / Bar Capacity | ~500 kg | 400–500 kg |
| Tool Magazine / Tooling | 30–60 Tools | 8–12 Tools |
| Spindle Speed | 18,000 RPM | 8,000 RPM |
| Tolerance | ±5 Microns | ±30–40 Microns |
| Surface Finish | Ra 2–5 Microns | Ra 15–25 Microns |
| Materials | Same + Aerospace Alloys | Al, Mild Steel |
| Machining Capability | Undercuts, Compound Angles, Freeform Surfaces | Multiple Re-setups |
| Applications | Aerospace, Medical, Turbine Parts | Fixtures, Blocks |
| Productivity | Very High (Lights-Out Capable) | Low–Medium |
| Setup Time | One Setup | Multiple Setups |
| Maintenance | 1–2 Days/Month | Frequent Downtime |
| Automation/Software | Siemens + SolidCAM | G-code |
| QC | CAM Based | Manual |
| Precision Level | Very High | Low–Medium |
| Estimated Purchase Cost (2025) | Rs 1.75 Cr - Rs 2 Cr | ₹30–40 Lakhs |
| Feature | DMG MORI SPRINT 20/8 | Conventional Lathe |
|---|---|---|
| Type | Swiss-Type CNC Lathe | Manual or 2-Axis Lathe |
| Travel Range / Stroke | 2 Meters Stroke | <1 Meter |
| Table Load / Bar Capacity | Up to Ø20 mm Bar | Up to Ø25 mm |
| Tool Magazine / Tooling | 8 Tools | 1–2 Tools |
| Spindle Speed | 12,000–15,000 RPM | ~4,000 RPM |
| Tolerance | ±5 Microns | ±25–50 Microns |
| Surface Finish | Ra 2–5 Microns | Ra 15–30 Microns |
| Materials | Titanium, SS, Brass | Mild Steel |
| Machining Capability | Continuous Long Parts | Limited Ops |
| Applications | Medical Screws, Watch Pins | Bushes, Shafts |
| Productivity | High Cycle Efficiency | Low |
| Setup Time | Automatic | Manual |
| Maintenance | 1 Day/Month | Higher |
| Automation/Software | CNC with Auto Bar Feeder | None |
| QC | Auto Measurement Possible | Manual |
| Precision Level | Very High | Low |
| Estimated Purchase Cost (2025) | Rs 4 Cr approx | ₹8–12 Lakhs |
| Feature | TORNOS SWISS ST 26 | Conventional Lathe |
|---|---|---|
| Type | Swiss-Type CNC Lathe | Manual or 2-Axis Lathe |
| Travel Range / Stroke | 2 Meters | 1 Meter |
| Table Load / Bar Capacity | Ø26 mm Bar | Up to Ø25 mm |
| Tool Magazine / Tooling | 9 Tool Positions | 1–2 Tools |
| Spindle Speed | 12,000–15,000 RPM | ~4,000 RPM |
| Tolerance | ±5 Microns | ±25–50 Microns |
| Surface Finish | Ra 2–3 Microns | Ra 15–30 Microns |
| Materials | Titanium, SS, Alloys | Mild Steel |
| Machining Capability | Complex Precision Parts | Limited Ops |
| Applications | Ortho Screws, Aero Pins | Shafts, Fasteners |
| Productivity | Very High (<1 min cycles) | Low |
| Setup Time | Automatic | Manual |
| Maintenance | 1 Day/Month | Higher |
| Automation/Software | CNC with Laser + Vision | None |
| QC | Laser, Camera, Post-Process | Manual |
| Precision Level | Extremely High | Low |
| Estimated Purchase Cost (2025) | Rs 2 - 2.5 Cr approx | ₹10–15 Lakhs |
Orbitol delivers a complete ecosystem for rapid prototyping to full-scale production:
Orbitol Intelligence is a next-generation precision engineering company that delivers high-tolerance components to mission-critical industries like aerospace, medical devices, defense, and automotive.
+91-9599083855
Info@Orbitol.in
1693, Rai Industrial Area, Sonipat, Haryana - 131001
