What sets Orbitol apart?

Here’s how we outperform conventional workshops — in precision, performance, and production intelligence.

 

Features

Orbitol Intelligence

Traditional Workshop

Swiss & 5-Axis Machining

Yes

Limited

Micron-Level Tolerances

±5 Microns

Variable

Sector Expertise

Aerospace, Medical, Defense & more

General Purpose

In-Process Quality Control

Laser & Vision Systems

Manual/Occasional

Digital Operations & Dashboards

Real-Time, Smart Systems

Absent

Strategic Revival via NCLT

Proven Turnaround

Not Applicable

Investment Partner

Sidhvandan Group

No Strategic Support

Our Associates Machine Capabilities

5-axis Cnc Machining Centre

Make: Maschinenfabrik Berthold Hermle Model: C32

  • Qty: 1
  • Travel: X650 × Y650 × Z500 Mm
  • Spindle Speed: 18,000 Rpm
  • Positional Accuracy: ±0.008 Mm
  • Rotary Table: Swiveling ±130°
  • Max Workpiece Weight: 600 Kg
  • Rapid Traverse: Up To 45 M/min

VMC Machines (3-Axis CNC Milling – 10 Nos.)

 Make: S&T (VL760 – 2 Nos., VL550 – 3 Nos.) | AMS (MCV – 5 Nos.)

  • Travel Range: X 550–760 mm,
  • Y 300–410 mm, Z 400–500 mm
  • Spindle Speed: 6000–8000 RPM
  • Spindle Taper: BT40
  • ATC Capacity: up to 20 tools
  • Rapid Feed: up to 20–25 m/min
  • Controller: Fanuc / Siemens

CNC Turning Centers (10 Nos.)

Make: Ace Micromatic (5), BFW (5) Max Turning Dia: up to 228 mm

  • Max Turning Length: up to 400 mm Swing Over Bed: up to 500 mm Spindle Speed: up to 4000 RPM
  • Turret: 8 station
  • Axis Travel: X ~150 mm, Z ~400 mm Rapid Feed: up to 20–30 m/min Controller: Fanuc / Siemens

Die Sinking EDM

  Make: ONA (Ox6), GF (Form E350)

  • Travel: up to 1000 × 600 × 500 mm
  • Work Tank Size: up to 1700 × 1000 × 600 mm Max Table Load: 4000 kg
  • Surface Finish Capability: Ra 0.08–0.1 µm Positioning Resolution: up to 0.1 micron Electrode Weight: up to 200 kg

Wire Cut EDM

Make: ONA AV60

  • Travel: 800 × 600 × 500 mm
  • Max Job Size: 1300 × 1040 × 500 mm
  • Max Load: 5000 kg
  • Wire Diameter: 0.20–0.33 mm
  • Taper Cutting: up to ±30°
  • Max Cutting Speed: ~450 mm²/min

Heat Treatment Furnace

  Make: ALD Vacuum Furnace

  • Chamber Size: 900 × 900 × 1200 mm
  • Max Load: 1200 kg
  • Temperature Range: up to 1300°C
  • Vacuum Level: up to 10^-3 mbar
  • Cooling: Gas quenching (Nitrogen)

Grinding Machines

  • Surface Grinding (HMT – 5 Nos.): Table 220 × 620 mm, RPM ~2800
  • Cylindrical Grinding (HMT Anubhav – 3 Nos.): Length 550 mm, Bore Ø15–100 mm
  • Universal Grinding (Grindex – 1 No.): Max Dia Ø350 mm, Length 650 mm

VMC Machines (6 Nos.)

  • Cosmos 1060 (2019): 1200 × 600 × 610 mm, 8000 RPM
  • Macpower 1066 A/B: 1120 × 600 × 650 mm, 8000 RPM
  • Macpower 1376: 1450 × 700 × 650 mm, 8000 RPM
  • Macpower 1588: 1700 × 800 × 700 mm, 10000 RPM
  • Wintop MC500: 600 × 400 × 400 mm, 24000 RPM (High-speed machining) Spindle Taper: Bt40

Conventional Machines (~9 Nos.)

  • Milling Machines: ISO 40 spindle, manual feed Surface Grinding: Precision finishing
  • Radial Drilling: Heavy drilling operations
  • Lathe Machines: General turning & shaft work

EDM Machines (4 Nos.)

  • Electronica D400: 400 × 300 × 300 mm 
  • Electronica D700: 800 × 700 × 700 mm 
  • Electronica D550: 600 × 500 × 500 mm 
  • Sparkonic ZNC EDM: 1200 × 300 × 300 mm 
  • Application: Cavity machining, ribs, deep slots

High-Precision Equipment & Technologies

3-Axis VMC | DMG MORI 635 V ECOLINE

  • Type: 3-Axis Vertical Machining Center
  • RPM : 12000
  • Tool Magazine Capacity : 20 Tools
  • Controller : SIEMENS 840D
  • Job Clamp Area : 650 MM * 550 MM * 450MM
  • Materials: Aluminium, SS, Tool Steel, Titanium, Composites
  • Surface Finish: Ra 5 Microns
  • Tolerance: ±5 Microns
  • Applications: Dies, Moulds, Precision Components
  • Products Used for: Moulds & Mould Bases, Jigs & Fixtures or Aerospace, Automotive & medical etc components
  • Uptime: 24 Hours
  • Maintenance: 1 Day/Month
FeatureDMG MORI 635 V ECOLINEConventional VMC
Type3-Axis CNC VMCManual/Basic CNC VMC
Travel Range / Stroke650 MM * 550 MM * 450MM500 x 400 mm
Table Load / Bar Capacity650 kg400–500 kg
Tool Magazine / Tooling24 Tools8–12 Tools
Spindle Speed20,000 RPM8,000 RPM
Tolerance±5 Microns±20–30 Microns
Surface FinishRa 5 MicronsRa 15–25 Microns
MaterialsAl, SS, Tool Steel, Titanium, CompositesAl, Mild Steel
Machining CapabilityStandard PrecisionBasic Shapes
ApplicationsMoulds, Dies, Aerospace, Automotive & medical etc componentsGeneral Components
ProductivityHigh (24x7)Medium
Setup TimeLow (Auto Tool Change)Manual
Maintenance1 Day/MonthFrequent Downtime
Automation/SoftwareSiemens CNCManual / Basic CNC
QCExternal GaugingManual
Precision LevelHighMedium
Estimated Purchase Cost (2025)Rs 90 Lakh - 1CR Approx₹20–30 Lakhs

5-Axis VMC | DMG MORI DMU 50

  • Type: True 5-Axis VMC
  • Tool Magazine Capacity : 20 Tools
  • Maximum Tool Dia : 80 MM
  • Controller : SIEMENS 840D
  • Job Clamp Area : 500MM * 400MM * 400MM
  • DMU 50 has all the capabilities of DMG MORI 635 V ECOLINE and the following additional capabilities:
    • Undercuts, Compound Angles, Freeform Surfaces
    • One-Setup Machining
    • High-Speed Machining
  • RPM : 20000RPM
  • Industries: Aerospace, Medical, Automotive, Mould & Die
  • Components: Implants, Impellers, Turbine Blades
  • Software: SolidCAM (Israel), Siemens
  • Accuracy: ±5 Microns
  • Automation: Lights-Out Production Capable
  • Applications: Multi-Axis Machining, Complex Profiles
  • Products Used for: Jigs & Fixtures, Turbine Blades & Complex Parts
FeatureDMG MORI DMU 50Conventional 3-Axis + Manual Setups
TypeTrue 5-Axis VMC3-Axis VMC + Manual
Travel Range / Stroke500 x 400 x 400 mm500 x 400 mm
Table Load / Bar Capacity~500 kg400–500 kg
Tool Magazine / Tooling30–60 Tools8–12 Tools
Spindle Speed18,000 RPM8,000 RPM
Tolerance±5 Microns±30–40 Microns
Surface FinishRa 2–5 MicronsRa 15–25 Microns
MaterialsSame + Aerospace AlloysAl, Mild Steel
Machining CapabilityUndercuts, Compound Angles, Freeform SurfacesMultiple Re-setups
ApplicationsAerospace, Medical, Turbine PartsFixtures, Blocks
ProductivityVery High (Lights-Out Capable)Low–Medium
Setup TimeOne SetupMultiple Setups
Maintenance1–2 Days/MonthFrequent Downtime
Automation/SoftwareSiemens + SolidCAMG-code
QCCAM BasedManual
Precision LevelVery HighLow–Medium
Estimated Purchase Cost (2025) Rs 1.75 Cr - Rs 2 Cr₹30–40 Lakhs

Swiss-Type Sliding head | DMG MORI SPRINT 20/8

  • Type: Swiss-Type Sliding Head
  • RPM : 10000
  • Max Dia : 25.4 MM
  • Controller : Fanuc Series 31iA
  • Stroke Length: 2 Meters
  • Axes: 8
  • Tools: 8
  • Materials: All Type of Metals
  • Accuracy: 5 Micron Tolerance
  • Applications: Watch Components, Medical Screws, Aerospace Pins
  • Products Used for: Orthopedic Implants
FeatureDMG MORI SPRINT 20/8Conventional Lathe
TypeSwiss-Type CNC LatheManual or 2-Axis Lathe
Travel Range / Stroke2 Meters Stroke<1 Meter
Table Load / Bar CapacityUp to Ø20 mm BarUp to Ø25 mm
Tool Magazine / Tooling8 Tools1–2 Tools
Spindle Speed12,000–15,000 RPM~4,000 RPM
Tolerance±5 Microns±25–50 Microns
Surface FinishRa 2–5 MicronsRa 15–30 Microns
MaterialsTitanium, SS, BrassMild Steel
Machining CapabilityContinuous Long PartsLimited Ops
ApplicationsMedical Screws, Watch PinsBushes, Shafts
ProductivityHigh Cycle EfficiencyLow
Setup TimeAutomaticManual
Maintenance1 Day/MonthHigher
Automation/SoftwareCNC with Auto Bar FeederNone
QCAuto Measurement PossibleManual
Precision LevelVery HighLow
Estimated Purchase Cost (2025) Rs 4 Cr approx₹8–12 Lakhs

Swiss-Type Sliding head | TORNOS SWISS ST 26

  • Diameter Range : 25.4 MM 
  • RPM : 10000
  • Controller : Fanuc Series 31iA
  • Effective Length: 2 Meters
  • Axes: 9
  • Axes : 6+2
  • Cycle Time: < 1 Minute (Orthopedic Screws)
  • Applications: Defense, Ortho, Aeronautics
  • In-Process QC: Laser, Camera, Post-Processing
  • Products Used For: Precision Fasteners
FeatureTORNOS SWISS ST 26Conventional Lathe
TypeSwiss-Type CNC LatheManual or 2-Axis Lathe
Travel Range / Stroke2 Meters1 Meter
Table Load / Bar CapacityØ26 mm BarUp to Ø25 mm
Tool Magazine / Tooling9 Tool Positions1–2 Tools
Spindle Speed12,000–15,000 RPM~4,000 RPM
Tolerance±5 Microns±25–50 Microns
Surface FinishRa 2–3 MicronsRa 15–30 Microns
MaterialsTitanium, SS, AlloysMild Steel
Machining CapabilityComplex Precision PartsLimited Ops
ApplicationsOrtho Screws, Aero PinsShafts, Fasteners
ProductivityVery High (<1 min cycles)Low
Setup TimeAutomaticManual
Maintenance1 Day/MonthHigher
Automation/SoftwareCNC with Laser + VisionNone
QCLaser, Camera, Post-ProcessManual
Precision LevelExtremely HighLow
Estimated Purchase Cost (2025)Rs 2 - 2.5 Cr approx₹10–15 Lakhs

Core Production Capabilities

Orbitol delivers a complete ecosystem for rapid prototyping to full-scale production:

  • CNC Machining – 3, 4 & 5 Axis VMCs

     

  • Swiss-Type Automatic Lathes – Multi-Axis

     

  • EDM – Wire Cut & Spark Erosion

     

  • ISO-Class Cleanroom Assembly

     

  • Pre-Production Lab – Rapid Prototyping Facility

Features & Differentiators

  • 5-Axis CNC Machining
    One-setup precision for complex geometries

     

  • Swiss-Type Turning
    High-speed micro-part manufacturing

     

  • ±5 Micron Tolerances
    Assured consistency across batches

     

  • CAD/CAM Integration
    SolidCAM & Siemens for programming agility

     

  • Prototype-to-Batch Flexibility
    Scalable from one-off to high-volume

     

  • Surface Finish Quality
    Ra 5 microns for industry-standard finish

     

  • Reverse Engineering Capabilities
    From legacy part to CAD-to-production

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